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KALT MANUFACTURING - EQUIPMENT & FACILITIES
NEW
AT KALT MANUFACTURING

2011 - 16,000 square foot addition
Announcing the Addition of:
Doosan PUMA VTR1216M, new in 2020 |
HAAS ST-40L CNC Turning Center, new in 2020 |
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With the Machines Box Ways, the 55 chuck can support up to 17,630 lbs. and turn 400 RPM with Max Dia. 66.90, Max Turn Dia. 63 x 49.5 length. Live tooling with up to 3,000 RPM and a 15 place tool magazine. |
Max Dia. 34.5
Max Turn Dia. 25.5 x 80 between centers
Programmable Tailstock Live Tooling
12 Station Turret Auto Tool Presetter
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Giddings & Lewis RT1600, 6" spindle with 5-axis GE Fanuc control (NEW in 2013)

142" X, 102" Y, 98" W, 49" Z
Table Capacity 55,000 lbs.
Spindle Speeds up to 3500 RPM
120 Position Automatic Tool Changer
Programmable Contouring head attachment
Right Angle Head Attachment
63" X 79", built in CNC Rotary Table |
TWO NEW G&L PT 1800 HORIZONTAL BORING MILLS
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PT1800-2
6" Spindle
165" Horizontal Travel (X Axis)
102" Vertical Travel (Y Axis)
88,000 lb. Table Capacity Saddle Travel 59" 'W'
Spindle Travel 49" 'Z'
Spindle Speeds up to 3500 rpm
Spindle Drive 74 hp max 50 hp continuous
Positioning Accuracy .0004
Positioning Repeatability .00025
Traverse Speeds up to 985 ipm
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PT1800-3
6" Spindle 141" Horizontal Travel (X Axis) 102" Vertical Travel (Y Axis) 88,000 lb. Table Capacity Saddle Travel 59" 'W' Spindle Travel 49" 'Z' Spindle Speeds up to 3500 rpm Spindle Drive 74 hp max 50 hp continuous Positioning Accuracy .0004 Positioning Repeatability .00025 Traverse Speeds up to 985 ipm
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ADDITIONAL EQUIPMENT
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- GE Fanuc CNC Controls
- 60 Position Tool Changer
- Contouring Head Attachment
- Right Angle Head Attachment
- Multiple Air Lift Rotary Tables
- 60" X 60" G&L Air Lift Rotary Table
- (2) 48" X 48" G&L Air Lift Rotary Table
- 36" X 36" G&L Air Lift Rotary Table
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Added in 2010:
G&L PC-50 - 4 Axis CNC Horizontal Boring Mill
Purchased and Rebuilt, 2010
Machine Capacity
- 25 HP, 1,200 rpm, 5" Dia., 50 Taper Spindle
- 96" - X Axis
- 72" - Y Axis
- 36" - Z Axis
- 50" - W Axis
- 30,000 lb. Table Capacity
- Headstock Chiller
- Right Angle Head Attachment
- Hardened Box Ways & Rulon All Axes
- Inductosyn Scales
- Repeatability: .0001
- Positioning: .0002
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Also new in 2010:
Mag Fadal VMC 6535 50T
Machine Capacity
- 37.5 HP, 7,500 rpm, 50 Taper Spindle
- 65" - X Axis
- 35" - Y Axis
- 31" - Z Axis
- 5,000 lb. Table Capacity
- 32 Position Automatic Tool Changer
- Fadal CNC Rotary Index Head
- Hardened Box Ways & Turcite-All Axes
- 900 in/min Rapid
- Thru Spindle Coolant
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60,000 + Square Feet of Manufacturing / Machining and Storage Space - including:
Boring Mills -
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DeVlieg Jigmils (3)
5H144 - 144" X, 72" Y - 5" spindle with 4-axis G&L 800 CNC
controls.
4K96 - 96" X, 60" Y - 4" spindle with 4-axis G&L 800 CNC controls.
4B60 (2) - 60" X, 48" Y - 4" spindle with 3-axis G&L CNC controls.
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Giddings & Lewis RT1600, 6" spindle with 5-axis GE Fanuc control (NEW in 2013)
- 142" X, 102" Y, 98" W, 49" Z
- Table Capacity 55,000 lbs.
- Spindle Speeds up to 3500 RPM.
- 120 Position Automatic Tool Changer.
- Programmable Contouring Head Attachment.
- Right Angle Head Attachment.
- 63" X 79", built in CNC Rotary Table.
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Giddings & Lewis PT1800-1, 6" spindle with 4-axis GE Fanuc control
- 165" X, 122" Y, 79" W, 49" Z
- Table Capacity 88,000 lbs.
- Spindle Speeds up to 3500 RPM.
- 90 Position Automatic Tool Changer.
- Programmable Contouring Head Attachment.
- Right Angle Head Attachment.
- 60" X 96", 20 Ton Air Lift Rotary Table.
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Giddings & Lewis PT1800-2, 6" spindle with 4-axis GE Fanuc control
- 165" X, 102" Y, 59" W, 49" Z
- Table Capacity 88,000 lbs.
- Spindle Speeds up to 3500 RPM.
- 90 Position Automatic Tool Changer.
- Programmable Contouring Head Attachment.
- Right Angle Head Attachment.
- 60" X 96", 20 Ton Air Lift Rotary Table.
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Giddings & Lewis PT1800-3, 6" spindle with 4-axis GE Fanuc control
- 141" X, 102" Y, 59" W, 49" Z
- Table Capacity 88,000 lbs.
- Spindle Speeds up to 3500 RPM.
- 90 Position Automatic Tool Changer.
- Programmable Contouring Head Attachment.
- Right Angle Head Attachment.
- 60" X 96", 20 Ton Air Lift Rotary Table.
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Giddings & Lewis PC-50,
5" spindle with 4-axis 800 CNC control
- 96" X, 72" Y, 50" W,
36" Z
- Table Capacity 30,000 lbs.
- Right Angle Head Attachment.
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Giddings & Lewis PC-50,
5" spindle with 4-axis 8000 CNC control
- 120" X, 84" Y, 70" W,
36" Z
- Table Capacity 60,000 lbs.
- Right Angle Head Attachment.
- 60" X 84", 15 Ton Air Lift Rotary Index Table.
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Giddings & Lewis G-50T, 5" spindle with 4-axis 8000 CNC control
- 96" X, 92" Y, 50" W, 36" Z
- Table Capacity 30,000 lbs.
- 40 Position Automatic Tool Changer.
- Spindle Speeds up to 3000 RPM.
- Right Angle Head Attachment.
All
Boring Mills have B Axis to accept the following CNC Rotary Index Tables:
- 20" Dia. Troyke CNC Rotary Index Head (2)
- 40" x 40" CNC Producto Rotary Table - vertical or horizontal
- 60" Dia. CNC Producto Rotary Table
(24) Hydrostatic and Air Lift manual turntables - DeVlieg and Giddings & Lewis
Farrand Scales are installed on all CNC equipment
All Boring Mills are recalibrated on 1 year intervals using our Hewlett Packard Laser Measurement System.
Vertical Machining Centers -
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Fadal 6535 Heavy duty, CAT 50 taper, 4-axis CNC Vertical Machining Center,
NEW in 2010
- 65" X, 35" Y
- Table Capacity 5,000 lbs.
- Spindle Speeds up to 7500 RPM.
- 32 Position Automatic Tool Changer.
- Fadal CNC Rotary Index Head.
- Bridgeport Vertical Milling Machines (DRO) with indexing turntable (2).
- Doosan VTR1216 CNC Vertical Turning Center, new 2020
- With the Machines Box Ways, the 55 chuck can support up to 17,630 lbs. and turn 400 RPM with Max Dia. 66.90, Max Turn Dia. 63 x 49.5 length. Live tooling with up to 3,000 RPM and a 15 place tool magazine.
Lathes -
- HAAS ST-40L CNC Turning Center, new in 2020
- Max Dia. 34.5, Max Turn Dia. 25.5 x 80 between centers. Programmable Tailstock Live Tooling 12 Station Turret Auto Tool Presetter
- Sigma Lathe - 42" diameter swing x 200" between centers.
- Sigma Lathe - 42" diameter swing x 200" between centers.
- Sigma Lathe - 33" diameter swing x 140" between centers.
- DoAll Lathe - 16" diameter swing x 60" between centers.
- DoAll Lathe - 20" diameter swing x 60" between centers.
- VDF Lathe - 50" diameter swing x 120" between centers.
- VDF Lathe - 22" diameter swing x 60" between centers.
Note: Our manual lathes are equipped with tool post grinders, taper attachments, and quick-changing tooling.
Grinders -
- Landis 14" x 72".
- Landis 22" x 144" OD Grinder - 6500 lb. work capacity.
- Harig 6" x 12" Surface Grinder (2).
- Harig 6" x 18" Surface Grinder.
- K.O. Lee ID/OD Grinder.
- Gallmeyer & Livingston 12 x 24 Surface Grinder.
Quality Assurance -
- Interactive Business Process Manual
- ITAR Registered
- Dea C.M.M. Machine contained in a controlled atmospheric environment complete with "soak room", full CNC controls, with PC DMIS software. 56 x 74 x 204 working envelope, accuracy @ .0006 volumetric tolerance, calibrated yearly.
- Granite Surface Plates -
30" x 40", 48" x 60", 40" x 144", 75" x
105"
- 32" Brown and Sharpe Micro-Hite Gage
- 700 V9 Trimos Height Gage
- Hewlett-Packard Laser Measurement System
- Federal Electronic Levels
- Roller Vee Blocks
- Rockwell Tester
- Federal Snap Gages - 1" to 18" diameter
- Temperature Probes
- Plating Thickness Gage
- Federal Profilometer
- OD Micrometers to 42" diameter
- Sunnen Bore Gages
- Utilizing Visual Manufacturing Quality Management Software (IQM)
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Miscellaneous -
- Precision Assembly and Fabrications.
- Selective Plating capabilities.
(1) Sifco 30 amp unit
(1) Sifco 150 amp unit
- 1 and 2 Ton Jib Crane (15).
6 Ton Overhead Crane x 40'
10 Ton Overhead Crane x 40'
20 Ton Overhead Crane x 60' 30 Ton Overhead Crane x 60'
- DoAll 36" Band Saw
- Drill Press
- Sunnen Honing Machine/Sunnen Portable Hone to 21" Bore.
- Behringer 15" Dual Post Bandsaw
- Johnson 10" x 18" Horizontal Band Saw
- Optical Comparator
- Hydraulic Vertical Press - 150 Ton
- 400 Ton Clinton Hobbing Press
- Certified Welding Facilities
- Fabricating Facilities
- Metal Disintegrator - Tap Burner
- Magnaflux and Liquid Penetrant inspection certified to level 3 per SNT-1-A
- Agietron 425 CNC Wire EDM Machine with 8" throat capacity
- Stake Body Trucks - 10 Ton
- Service Van - 1 Ton
- Pickup Truck - 1/2 Ton
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Contact us at
Manufacturing
Telephone
440-327-2102
FAX
440-327-6171
Postal address
36700 Sugar Ridge Road
North Ridgeville, OH 44039
Electronic mail
General Email to: info@kaltmfg.com
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