KALT MANUFACTURING - MANUFACTURING EQUIPMENT & FACILITIES

NEW AT KALT MANUFACTURING

Announcing the Addition of:

Mag Fadal VMC 6535 50T

Machine Capacity

• 37.5 HP, 7,500 rpm, 50 Taper Spindle

• 65" - X Axis

• 35" - Y Axis

• 31" - Z Axis

• 5,000 lb. Table Capacity

• 32 Position Automatic Tool Changer

• Fadal CNC Rotary Index Head

• Hardened Box Ways & Turcite-All Axes

• 900 in/min Rapid

• Thru Spindle Coolant

NEWLY REBUILT

Boring Mill - DEVLIEG 5H144
 

BEFORE	AFTER

Machine Capacity

• 144" X, 72" Y

• 5" Spindle

• 4 axis G&L 800 CNC controls

• CNC rotary axis

• Farrand scales

• +/- .0002 Positioning accuracy

• +/- .0001 repeatability

Giddings and Lewis PT1800 HORIZONTAL BORING MILL

Additional Equipment

• GE Fanuc CNC Control

• 90 Position Tool Changer

• Contouring Head Attachment

• 60 X 96 Air Lift Rotary Table

• Right Angle Head Attachment

Machine Capacity

• 6" Spindle

• 165" Horizontal Travel (X Axis)

• 122" Vertical Travel (Y Axis)

• 88,000 lb. Table Capacity

• Saddle Travel 79"

• Spindle Travel 49"

• Spindle Speeds up to 3500 rpm

• Spindle Drive 74hp max, 50hp continuous

• Positioning Accuracy .0004

• Positioning Repeatability .000025

• Traverse Speeds up to 985ipm

43,000 + Square Feet of Manufacturing / Machining and Storage Space - including:

Boring Mills -

• DeVlieg Jigmils (5)
  5H144 - 144" X, 72" Y - 5" spindle with 4-axis G&L 800 CNC controls.
  4B96 - 96" X, 72" Y - 4" spindle with 4-axis G&L 800 CNC controls.
  4K96 - 96" X, 60" Y - 4" spindle with 4-axis G&L 800 CNC controls.
  4B60 (2) - 60" X, 48" Y - 4" spindle with 3-axis G&L CNC controls.

 
• Giddings & Lewis PC-50, 5" spindle with 4-axis 8000 CNC control
  - 120" X, 84" Y, 70" W, 36" Z
  - Table Capacity 60,000 lbs.
  - Right Angle Head Attachment.
  - 60" X 84", 15 Ton Air Lift Rotary Index Table.
   

• Giddings & Lewis G-50T, 5" spindle with 4-axis 8000 CNC control
  - 96" X, 92" Y, 50" W, 36" Z
  - Table Capacity 30,000 lbs.
  - 40 Position Automatic Tool Changer.
  - Spindle Speeds up to 3000 RPM.
  - Right Angle Head Attachment.
   
• Giddings & Lewis PT1800, 6" spindle with 4-axis GE Fanuc control
  - 165" X, 122" Y, 79" W, 49" Z
  - Table Capacity 88,000 lbs.
  - Spindle Speeds up to 3500 RPM.
  - 90 Position Automatic Tool Changer.
  - Programmable Contouring Head Attachment.
  - Right Angle Head Attachment.
  - 60" X 96", 20 Ton Air Lift Rotary Table.

All Boring Mills have B Axis to accept the following CNC Rotary Index Tables:

20" Dia. Troyke CNC Rotary Index Head (2)

40" x 40" CNC Producto Rotary Table - vertical or horizontal

60" Dia. CNC Producto Rotary Table

Various Hydrostatic and Air Lift manual turntables - DeVlieg and Giddings & Lewis

Farrand Scales are installed on all CNC equipment

All Boring Mills are recalibrated on 1 year intervals using our Hewlett Packard Laser Measurement System.

Vertical Machining Centers -

• Fadal 6535 Heavy duty, CAT 50 taper, 4-axis CNC Vertical Machining Center, NEW 2010
  - 65" X, 35" Y
  - Table Capacity 4,250 lbs.
  - Spindle Speeds up to 7500 RPM.
  - 32 Position Automatic Tool Changer.
  - Fadal CNC Rotary Index Head.

• Bridgeport Vertical Milling Machines (DRO) with indexing turntable (2).

Lathes -

• Sigma Lathe - 76" diameter swing x 120" between centers.

• Sigma Lathe - 42" diameter swing x 200" between centers.

• Sigma Lathe - 33" diameter swing x 140" between centers.

• DoAll Lathe - 16" diameter swing x 60" between centers.

• DoAll Lathe - 20" diameter swing x 60" between centers.

• VDF Lathe - 50" diameter swing x 120" between centers.

• VDF Lathe - 22" diameter swing x 60" between centers.

Note: Our manual lathes are equipped with tool post grinders, taper attachments, and quick-changing tooling.

Grinders -

• Landis 14" x 72".

• Landis 22" x 144" OD Grinder - 6500 lb. work capacity.

• Harig 6" x 12" Surface Grinder (2).

• Harig 6" x 18" Surface Grinder.

• K.O. Lee ID/OD Grinder.

• Gallmeyer & Livingston 12 x 24 Surface Grinder.

• Gallmeyer & Livingston 18 x 60 Surface Grinder.

Quality Assurance -

• Dea C.M.M. Machine contained in a controlled atmospheric environment complete with "soak room", full CNC controls
  - 56" x 74" x 204" working envelope, accuracy @ .0006 volumetric tolerance, calibrated yearly.

• Granite Surface Plates - 30" x 40", 48" x 60", 40" x 144", 75" x 105"

• 20" Brown and Sharpe Micro-Hite Gage
  32" Brown and Sharpe Micro-Hite Gage

• Hewlett-Packard Laser Measurement System

• Federal Electronic Levels

• Roller Vee Blocks

• Rockwell Tester

• Federal Snap Gages - 1" to 18" diameter

• Temperature Probes

• Plating Thickness Gage

• Federal Profilometer

• OD Micrometers to 42" diameter

• Sunnen Bore Gages

• Utilizing Integrated Quality Systems Software (IQS, Inc.)

Miscellaneous -

• Precision Assembly and Fabrications.

• Selective Plating capabilities.
  (1) Sifco 30 amp unit
  (1) Sifco 150 amp unit

• 1 and 2 Ton Jib Crane (15).
  6 Ton Overhead Crane x 40'
  10 Ton Overhead Crane x 40'
  30 Ton Overhead Crane x 60'

• DoAll 36" Band Saw

• Drill Press

• Sunnen Honing Machine/Sunnen Portable Hone to 21" Bore.

• Johnson 10" x 18" Horizontal Band Saw

• Optical Comparator

• Hydraulic Vertical Press - 150 Ton

• 400 Ton Clinton Hobbing Press

• Certified Welding Facilities

• Fabricating Facilities

• Metal Disintegrator - Tap Burner

• Magnaflux and Liquid Penetrant inspection certified to level 3 per SNT-1-A

• Agietron 425 CNC Wire EDM Machine with 8" throat capacity

• Stake Body Trucks - 10 Ton

• Service Van - 1 Ton

• Pickup Truck - 1/2 Ton

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